Plunger System |
Die casting performance depends on the characteristics of alloys, diecasting machine type and die. In order for the injection system to work properly, Other factors such as sleeve temperature controlling system, plunger and rod cooling system, and plunger and sleeve lubricating system are also important.
Modular Plunger AMP Series Modular Planger APM series consist of copper alloy body, replacable ware-resistance ring, and special steel head. The series includes A series with solid tip, R series with split ring, and RV series with multiple rings.
AMP A Series

AMP R Series

AMP RV Series
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Lubricating and Cooling Systems |
Lubrication Lubrication is extremely important for smooth run of plunger and sleeve. There are three types of lubrication system, i.e. drop lub system, spray lub system, and combination lub system.
Water Temperature Control The system consists of duct having cooling channel, and water flow control circuit. Molten Metal Temperature Control The system preheats sleeve to avoid wearing of tip and sleeve, and to reduce scrap at start-up.
Plunger Rod System To stabilize the sleeve plunger temperature, water is circulated through cooling ring and plunger.
Shot Sleeve Insert To avoid the erosion of filling hole, the use of detachable insert is recommendable. |
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Vacuum System |
Multi VAC Modular System The Modular System consists of a chill vent or an air control valve connected to the control panel for vacuum pump.
Cv Chill The Cv Chill has a built-in cooling channel to cool the metal flow efficiently.
Vf Valve The Vf Valve is suitable for quick injection, and used in facia units, car doors, engine blocks, and structural parts.
Vp Valve Vp Valve is suited to casting of big items
Multi VAC Controller The Multi VAC Controller is designed so that the users can make set-up and mainatenance by themselves.
Combination of Vacuum and AMP-RV AMP-RV Multi Ring eliminates gap between sleeve and piston, and prevents infiltration of air.
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For properties and safety of copper alloys, please refer to the maker's website in the following.
Brushwellman Japan |
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KBS wishes to serve your diecasting process |
Kubo Manufacturing Company |
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TEL 03-3859-1176 FAX 03-3859-7016 MAIL info@kbs-japan.com |
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